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PCB basics

PCB thickness

Choose a finished thickness that fits the enclosure, connectors and electrical stack-up.

Start with the plain-language explanation, then use the engineering notes, option table and references when the detail matters.

Technical overview of pcb thickness

The short answer

What this setting controls

Thicker boards are generally stiffer; thinner boards can fit tighter mechanical spaces. The number shown is the finished nominal value, not just the core thickness.

Check tolerance, copper weight, dielectric build, controlled impedance and plated-hole aspect ratio. A nominal thickness can be reached through different stack-ups, so confirm the construction for demanding designs.

Engineering detail for pcb thickness
Use the visual as a planning aid; the submitted design files and released drawings remain the build definition.

Options in the order form

How the available choices differ

ChoiceUse it forEngineering note
0.4–0.8 mmThin or compact mechanical assembliesMore flexible and sensitive to handling; option compatibility narrows.
1.0–1.2 mmModerately thin rigid boardsUseful where connector or enclosure geometry limits the conventional thickness.
1.6 mmGeneral FR-4 starting pointFamiliar rigidity and broad compatibility; still verify connector and impedance geometry.
2.0 mm and aboveStiffer boards or specific mechanicsCheck connector slots, plated-hole aspect ratio and the approved stack-up.

Compatibility

What can change with this selection

  • Layer count, finish, copper weight and material can remove thickness choices.
  • The live interface may select a compatible default when another setting changes.
  • Thin and thick choices can change finish, panel, layer and maximum-size availability.

Practical recommendation

How to make the decision

  1. Use 1.6 mm as the familiar rigid-board starting point when the mechanical design allows it.
  2. Use a thinner or thicker choice only when enclosure, connector, flex or impedance needs justify it.
  3. Treat a disabled choice as a real process incompatibility, not as a missing UI option.

Before release

Check these points before adding the quote to cart

  • Confirm the selected value matches the released Gerber, drawing, stack-up, BOM or assembly plan.
  • Review any fields that changed automatically after this selection.
  • Check the board preview and server-calculated estimate before adding the quote to cart.
  • Use 1.6 mm as the familiar rigid-board starting point when the mechanical design allows it.
  • Use a thinner or thicker choice only when enclosure, connector, flex or impedance needs justify it.
  • Treat a disabled choice as a real process incompatibility, not as a missing UI option.

Frequently asked questions

Answers for ordering and design review

Why is 0.6 mm sometimes disabled?

Thin builds can be incompatible with a particular layer count, copper weight, finish or process combination. The page prevents an invalid combination before pricing.

When should I change PCB thickness?

Change it when the released electrical, mechanical, thermal, assembly or quality plan gives a measurable reason. Otherwise keep the compatible default and review the resulting board preview and estimate.

Why is an option disabled?

The current material, geometry, layer count, quantity or another selected process makes that combination unavailable. Change the controlling selection or revise the design package rather than trying to bypass the disabled state.

Can I rely on the online choice as final manufacturing approval?

No. The interface screens known combinations and requests pricing, while final manufacturability remains subject to the released files and technical review.

What should I record outside the order form?

Put controlled requirements in the fabrication drawing, assembly drawing, stack-up, BOM or acceptance plan. Use Special instructions only for a concise pointer to that controlled requirement.

Will changing this update other selections?

It can. The order form re-evaluates compatibility and may replace a now-invalid dependent choice before requesting a fresh server-side estimate. Review every highlighted or automatically changed field.

What if the design requires an option that is not offered?

Do not approximate it with a different label. Recheck the controlling material and geometry, document the actual requirement, and request technical review before placing the order.

Useful engineering tools

Calculators and preparation guides

Further reading

Standards and technical references

Use the latest applicable revision and your organisation’s controlled requirements when a standard forms part of product acceptance.

Ready to configure?

Apply this decision to your board.

Upload the design package, review the analysed PCB and choose only the options supported by the released design.

Open PCB ordering
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