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PCB basics

Outer copper weight

Set the copper thickness needed for current, heat and mechanical reliability.

Start with the plain-language explanation, then use the engineering notes, option table and references when the detail matters.

Technical overview of outer copper weight

The short answer

What this setting controls

1 oz is a common starting point for ordinary signal and power routing. Higher weights are useful for heavier current or thermal spreading, not as a universal upgrade.

Use the finished copper value with trace-width calculations, via current, thermal rise, etch compensation, impedance and clearance rules. Heavy copper can narrow the available fine-pitch geometry.

Engineering detail for outer copper weight
Use the visual as a planning aid; the submitted design files and released drawings remain the build definition.

Options in the order form

How the available choices differ

ChoiceUse it forEngineering note
1 ozGeneral signal and modest-power routingCommon starting point; calculate temperature rise for power paths.
2 ozHigher current or improved heat spreadingEtching compensation can widen minimum trace/space requirements.
2.5 oz and aboveHeavy-copper power structuresRequires compatible spacing, via plating, thickness and process capability.

Compatibility

What can change with this selection

  • Layer count and via-plating method can change the available weights.
  • The inner copper choice is a separate decision for multilayer boards.
  • If the page disables a choice, treat it as a compatibility result and adjust the controlling design decision rather than forcing the value.

Practical recommendation

How to make the decision

  1. Start at 1 oz unless the current or thermal design calls for more.
  2. Use the calculator and fabrication drawing to validate heavy-copper traces and vias.
  3. Recheck thickness, material and via-plating compatibility after changing copper.

Before release

Check these points before adding the quote to cart

  • Confirm the selected value matches the released Gerber, drawing, stack-up, BOM or assembly plan.
  • Review any fields that changed automatically after this selection.
  • Check the board preview and server-calculated estimate before adding the quote to cart.
  • Start at 1 oz unless the current or thermal design calls for more.
  • Use the calculator and fabrication drawing to validate heavy-copper traces and vias.
  • Recheck thickness, material and via-plating compatibility after changing copper.

Frequently asked questions

Answers for ordering and design review

Does 2 oz mean twice the current?

It provides more cross-sectional copper, but allowable current also depends on trace width, temperature rise, airflow and the rest of the design.

Can heavier copper replace a thermal design?

No. Copper thickness is one part of the thermal path. Trace width, length, planes, vias, airflow, interface materials and allowable temperature rise still need calculation.

Why is an option disabled?

The current material, geometry, layer count, quantity or another selected process makes that combination unavailable. Change the controlling selection or revise the design package rather than trying to bypass the disabled state.

Can I rely on the online choice as final manufacturing approval?

No. The interface screens known combinations and requests pricing, while final manufacturability remains subject to the released files and technical review.

What should I record outside the order form?

Put controlled requirements in the fabrication drawing, assembly drawing, stack-up, BOM or acceptance plan. Use Special instructions only for a concise pointer to that controlled requirement.

Will changing this update other selections?

It can. The order form re-evaluates compatibility and may replace a now-invalid dependent choice before requesting a fresh server-side estimate. Review every highlighted or automatically changed field.

What if the design requires an option that is not offered?

Do not approximate it with a different label. Recheck the controlling material and geometry, document the actual requirement, and request technical review before placing the order.

Useful engineering tools

Calculators and preparation guides

Further reading

Standards and technical references

Use the latest applicable revision and your organisation’s controlled requirements when a standard forms part of product acceptance.

Ready to configure?

Apply this decision to your board.

Upload the design package, review the analysed PCB and choose only the options supported by the released design.

Open PCB ordering
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