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PCB assembly

Assembly quantity

Choose how many boards should be populated, not merely how many bare boards are fabricated.

Start with the plain-language explanation, then use the engineering notes, option table and references when the detail matters.

Technical overview of assembly quantity

The short answer

What this setting controls

A few assembled units are useful for firmware bring-up and pilot testing. Keep extra bare boards for rework, destructive testing and later assembly if that matches your plan.

Plan component attrition, no-fit parts, feeder/setup economics, panel yield, test coverage and the required number of fully functional units.

Engineering detail for assembly quantity
Use the visual as a planning aid; the submitted design files and released drawings remain the build definition.

Options in the order form

How the available choices differ

ChoiceUse it forEngineering note
All fabricated boardsEvery PCB is populatedEnsure component supply includes process attrition and spares.
Partial assembly quantityStaged bring-up or pilot buildThe remaining bare boards stay available for later assembly or rework.

Compatibility

What can change with this selection

  • Assembly quantity is bounded by the selected board quantity.
  • Changing assembly type can reset the available quantity ladder.
  • If the page disables a choice, treat it as a compatibility result and adjust the controlling design decision rather than forcing the value.

Practical recommendation

How to make the decision

  1. Match fabrication quantity when every board should be assembled.
  2. Use a lower assembly quantity for staged validation.
  3. Confirm the quantity before cart because components, placement and labour follow it.

Before release

Check these points before adding the quote to cart

  • Confirm the selected value matches the released Gerber, drawing, stack-up, BOM or assembly plan.
  • Review any fields that changed automatically after this selection.
  • Check the board preview and server-calculated estimate before adding the quote to cart.
  • Match fabrication quantity when every board should be assembled.
  • Use a lower assembly quantity for staged validation.
  • Confirm the quantity before cart because components, placement and labour follow it.

Frequently asked questions

Answers for ordering and design review

Why can’t assembly quantity exceed board quantity?

Every assembled unit needs a bare board, so the assembly quantity cannot be higher than the boards in the order.

When should I change Assembly quantity?

Change it when the released electrical, mechanical, thermal, assembly or quality plan gives a measurable reason. Otherwise keep the compatible default and review the resulting board preview and estimate.

Why is an option disabled?

The current material, geometry, layer count, quantity or another selected process makes that combination unavailable. Change the controlling selection or revise the design package rather than trying to bypass the disabled state.

Can I rely on the online choice as final manufacturing approval?

No. The interface screens known combinations and requests pricing, while final manufacturability remains subject to the released files and technical review.

What should I record outside the order form?

Put controlled requirements in the fabrication drawing, assembly drawing, stack-up, BOM or acceptance plan. Use Special instructions only for a concise pointer to that controlled requirement.

Will changing this update other selections?

It can. The order form re-evaluates compatibility and may replace a now-invalid dependent choice before requesting a fresh server-side estimate. Review every highlighted or automatically changed field.

What if the design requires an option that is not offered?

Do not approximate it with a different label. Recheck the controlling material and geometry, document the actual requirement, and request technical review before placing the order.

Further reading

Standards and technical references

Use the latest applicable revision and your organisation’s controlled requirements when a standard forms part of product acceptance.

Ready to configure?

Apply this decision to your board.

Upload the design package, review the analysed PCB and choose only the options supported by the released design.

Open PCB ordering
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